FlipWorks Technology
Industry-Specific Solutions

Manufacturing & Smart Factory Solutions

Connect manufacturing equipment to centralized dashboards. Track Overall Equipment Effectiveness (OEE), monitor machine scrap rates, and automate quality inspections.

The Operational Bottleneck

Unplanned machine downtime and lack of real-time production visibility lead to delayed orders and high scrap rates.

Architectural Design & Technical Approach

Edge IoT ingestion nodes with MQTT protocol, real-time TimescaleDB time-series storage, and touch-screen factory terminal UIs.

Manufacturing & Smart Factory Solutions Operational Workflow Architecture

Manufacturing & Smart Factory Solutions Topology

Smart Factory IoT & MES Execution Pipeline

Click any stage to inspect execution details
Stage 01:PLC Telemetry

Vibration, temperature, and cycle sensors ingested from PLCs.

Operational StackOPC-UA • Modbus

Core System Capabilities

OEE Real-Time Calculation
Machine Telemetry & Anomaly Alerts
Digital Job Card & Routing Steps
Quality Control & Defect Logging
Preventative Maintenance Dispatch

Practical Enterprise Use Cases

Discrete Component Manufacturing
Automotive Parts Assembly
Food & Beverage Processing
Precision Metal Fabrication

Standard Engineering Deliverables

Factory Floor Operator Terminals
Executive OEE Dashboard
Telemetry Ingestion Service
Machine Maintenance Scheduler

Technology Stack

MQTTTimescaleDBReactGoDocker
Tailored Architecture

Need Manufacturing & Smart Factory Solutions tailored to your business?

We engineer and integrate bespoke software platforms around your exact operational workflows.

Request a Technical Consultation